The RELIABILITY Procedure

Analysis of Accelerated Life Test Data

The following example illustrates the analysis of an accelerated life test for Class B electrical motor insulation. The data are provided by Nelson (1990, p. 243). Forty insulation specimens were tested at four temperatures: $150^{\circ }$ , $170^{\circ }$ , $190^{\circ }$ , and $220^{\circ }$ C. The purpose of the test is to estimate the median life of the insulation at the design operating temperature of $130^{\circ }$ C.

The following SAS program creates the data listed in Figure 16.8. Ten specimens of the insulation were tested at each test temperature. The variable Time provides a specimen time to failure or a censoring time, in hours. The variable Censor is equal to 1 if the value of the variable Time is a right-censoring time and is equal to 0 if the value is a failure time. Some censor times and failure times are identical at some of the temperatures. Rather than repeating identical observations in the input data set, the variable Count provides the number of specimens with identical times and temperatures. The variable Temp provides the test temperature in degrees centigrade. The variable Cntrsl is a control variable specifying that percentiles are to be computed only for the first value of Temp ( $130^{\circ }$ C). The value of Temp in the first observation ( $130^{\circ }$ C) does not correspond to a test temperature. The missing values in the first observation cause the observation to be excluded from the model fit, and the value of 1 for the variable Cntrl causes percentiles corresponding to a temperature of $130^{\circ }$ C to be computed.

data classb;
   input hours temp count censor; 
   if _n_ = 1 then cntrl=1;       
   else cntrl=0;                  
   label hours='Hours';           
   datalines;                         
   . 130 .  .                  
8064 150 10 1                  
1764 170 1  0                  
2772 170 1  0                  
3444 170 1  0                  
3542 170 1  0                  
3780 170 1  0                  
4860 170 1  0                  
5196 170 1  0                  
5448 170 3  1                  
 408 190 2  0                  
1344 190 2  0                  
1440 190 1  0                  
1680 190 5  1                  
 408 220 2  0                  
 504 220 3  0                  
 528 220 5  1                  
;

Figure 16.8: Listing of the Class B Insulation Data

Obs	hours	temp	count	censor	cntrl
1	.	130	.	.	1
2	8064	150	10	1	0
3	1764	170	1	0	0
4	2772	170	1	0	0
5	3444	170	1	0	0
6	3542	170	1	0	0
7	3780	170	1	0	0
8	4860	170	1	0	0
9	5196	170	1	0	0
10	5448	170	3	1	0
11	408	190	2	0	0
12	1344	190	2	0	0
13	1440	190	1	0	0
14	1680	190	5	1	0
15	408	220	2	0	0
16	504	220	3	0	0
17	528	220	5	1	0

An Arrhenius-lognormal model is fitted to the data in this example. In other words, the fitted model has the lognormal (base 10) distribution, and its location parameter $\mu$ depends on the centigrade temperature Temp through the Arrhenius relationship

$\mu (x) = \beta _{0} + \beta _{1}x$

where

$x = \frac{1000}{\Variable{Temp} + 273.15}$

is 1000 times the reciprocal absolute temperature. The lognormal (base e) distribution is also available.

The following SAS statements fit the Arrhenius-lognormal model, and they display the fitted model distributions side-by-side on the probability and the relation plots shown in Figure 16.9:

proc reliability;                                                       
   distribution lognormal10;                                            
   freq count;                                                          
   model hours*censor(1) = temp / 
      relation=arr                          
      obstats( q=.1 .5 .9 control=cntrl );  
   rplot hours*censor(1) = temp / 
      pplot            
      fit=model        
      noconf           
      relation = arr   
      plotdata         
      plotfit 10 50 90 
      lupper = 1.e5    
      slower=120;      
   run;

The PROC RELIABILITY statement invokes the procedure and specifies CLASSB as the input data set. The DISTRIBUTION statement specifies that the lognormal (base 10) distribution is to be used for maximum likelihood parameter estimation and probability plotting. The FREQ statement specifies that the variable Count is to be used as a frequency variable; that is, if Count=n, then there are n specimens with the time and temperature specified in the observation.

The MODEL statement fits a linear regression equation for the distribution location parameter as a function of independent variables. In this case, the MODEL statement also transforms the independent variable through the Arrhenius relationship. The dependent variable is specified as Time. A value of 1 for the variable Censor indicates that the corresponding value of Time is a right-censored observation; otherwise, the value is a failure time. The temperature variable Temp is specified as the independent variable in the model. The MODEL statement option RELATION=ARR specifies the Arrhenius relationship.

The option OBSTATS requests statistics computed for each observation in the input data set. The options in parentheses following OBSTATS indicate which statistics are to be computed. In this case, QUANTILE=.1 .5 .9 specifies that quantiles of the fitted distribution are to be computed for the value of the variable Temp at each observation. The CONTROL= option requests quantiles only for those observations in which the variable Cntrl has a value of 1. This eliminates unnecessary quantiles in the OBSTATS table since, in this case, only the quantiles at the design temperature of $130^{\circ }$ C are of interest.

The RPLOT, or RELATIONPLOT, statement displays a plot of the lifetime data and the fitted model. The dependent variable Time, the independent variable Temp, and the censoring indicator Censor are the same as in the MODEL statement. The option FIT=MODEL specifies that the model fitted with the preceding MODEL statement is to be used for probability plotting and in the relation plot. The option RELATION=ARR specifies an Arrhenius scale for the horizontal axis of the relation plot. The PPLOT option specifies that a probability plot is to be displayed alongside the relation plot. The type of probability plot is determined by the distribution named in the DISTRIBUTION statement, in this case, a lognormal (base 10) distribution. Weibull, extreme value, lognormal (base e), normal, log-logistic, and logistic distributions are also available. The NOCONF option suppresses the default percentile confidence bands on the probability plot. The PLOTDATA option specifies that the failure times are to be plotted on the relation plot. The PLOTFIT option specifies that the 10th, 50th, and 90th percentiles of the fitted relationship are to be plotted on the relation plot. The options LUPPER and SLOWER specify an upper limit on the life axis scale and a lower limit on the stress (temperature) axis scale in the plots.

The plots produced by the preceding statements are shown in Figure 16.9. The plot on the left is an overlaid lognormal probability plot of the data and the fitted model. The plot on the right is a relation plot showing the data and the fitted relation. The fitted straight lines are percentiles of the fitted distribution at each temperature. An Arrhenius relation fitted to the data, plotted on an Arrhenius plot, yields straight percentile lines.

Since all the data at $150^{\circ }$ C are right censored, there are no failures corresponding to $150^{\circ }$ C on the probability plot. However, the fitted distribution at $150^{\circ }$ C is plotted on the probability plot.

Figure 16.9: Probability and Relation Plots for the Class B Insulation Data

The tabular output requested with the MODEL statement is shown in Figure 16.10. The “Model Information” table provides general information about the data and model. The “Summary of Fit” table shows the number of observations used, the number of failures and of censored values (accounting for the frequency count), and the maximum log likelihood for the fitted model.

The “Lognormal Parameter Estimates” table contains the Arrhenius-lognormal model parameter estimates, their standard errors, and confidence interval estimates. In this table, INTERCEPT is the maximum likelihood estimate of $\beta _{0}$ , TEMP is the estimate of $\beta _{1}$ , and Scale is the estimate of the lognormal scale parameter, $\sigma$ .

Figure 16.10: MODEL Statement Output for the Class B Data

The RELIABILITY Procedure

Model Information
Input Data Set	WORK.CLASSB
Analysis Variable	hours	Hours
Relation	Arrhenius( temp )
Censor Variable	censor
Frequency Variable	count
Distribution	Lognormal (Base 10)

Algorithm converged.

Summary of Fit
Observations Used	16
Uncensored Values	17
Right Censored Values	23
Missing Observations	1
Maximum Loglikelihood	-12.96533

Lognormal Parameter Estimates
Parameter	Estimate	Standard Error	Asymptotic Normal
			95% Confidence Limits
			Lower	Upper
Intercept	-6.0182	0.9467	-7.8737	-4.1628
temp	4.3103	0.4366	3.4546	5.1660
Scale	0.2592	0.0473	0.1812	0.3708

Observation Statistics
Hours	censor	temp	count	Prob	Pcntl	Stderr	Lower	Upper
.	.	130	.	0.1000	21937.658	6959.151	11780.636	40851.857
.	.	130	.	0.5000	47135.132	16125.548	24106.685	92162.016
.	.	130	.	0.9000	101274.29	42061.1	44872.401	228569.92

The “Observation Statistics” table provides the estimates of the fitted distribution quantiles, their standard errors, and the confidence limits. These are given only for the value of $130^{\circ }$ C, as specified with the CONTROL= option in the MODEL statement. The predicted median life at $130^{\circ }$ C corresponds to a quantile of 0.5, and it is approximately 47,134 hours.

In addition to the MODEL statement output in Figure 16.10, the RELIABILITY procedure produces tabular output for each temperature that is identical to the output produced with the PROBPLOT statement. This output is not shown.